KAIJUU
Guide

How to plan replenishment from customer order demand

Connect shortages on open orders to stock requests without double-counting demand already on a PO.

01

Calculate the uncovered quantity

Begin with required items needed, then account for safe allocated stock and supply already committed on purchase orders already placed.

02

Keep the chain connected

Link the request to the PO line and the receipt. A planner should be able to explain why the quantity was requested and how much remains.

Business example

Fifteen candles remain uncovered

Open orders need 60 candles. Twenty-five are available and 20 are already on a supplier PO.

Fifteen candles remain uncovered: example details
NeededAvailableAlready orderedStill to request
60252015
  1. Start with the sixty candles needed
  2. Account for available and already ordered stock
  3. Create a request for the remaining fifteen

Sources

Further reading

Questions, answered

Frequently asked questions

What should I check first?

Begin with required items needed, then account for safe allocated stock and supply already committed on purchase orders already placed.

What result should I aim for?

Connect shortages on open orders to stock requests without double-counting demand already on a PO.

Continue exploring

Related pages

View all

Meet Kaijuu

Make complex Shopify orders easier to prepare.

Keep item quantities, stock, supplier orders and packing details together.

About Kaijuu